New Nanofilm Production
Professor Minoru Osada is from the Institute for Materials and Systems for Sustainability (IMaSS) at Nagoya University. He has discovered a way to create high-speed large area deposition of 2-D materials. These include oxides, graphene oxides and boron nitrate.
Researchers have called the technique “ Spontaneous integrated transfer method.” It was uncovered by chance, but it will revolutionize nanosheet production.
The discovery was recently published in the journal Small.
Nanosheets are just a few atoms thick. They have a very high surface area related to their volume. Nanosheets exhibit extraordinary electronic, mechanical, optical and even chemical properties. Researchers believe they will revolutionize material science and modern electronics.
Making nanosheets is typically done in two different ways. Chemical vapor deposition (CVD) and the Langmuir- Blodgett (LB) technique are typically used in fabrication. The biggest problems with these techniques are achieving uniform, large area deposition and issues with the substrate transfer process.
Osaka’s team accidentally discovered something amazing. When nanosheets get wet, they align themselves on the surface of water. They form a film that is fairly dense in short time, approximately 15 seconds. The researchers called this process “spontaneous spreading phenomenon.” It is a more effective deposition method.
Osada reports, “ The nanosheets spontaneously align and pack close together, much like ice flows coming together on the surface of water. This controlled alignment is essential for recreating uniform and high-quality nanosheet films. The resulting nanosheet film can then be easily transferred onto a substrate, completing the deposition process in as little as one minute.”
This new method simplifies the creation process. It also opens the door to manufacturing thick films with 100 to 200 layers. Using conventional techniques like CVD or LB, this would be impossible.
Researchers used atomic force microscopy and confocal laser microscopy to observe the film. They noted the nanofilms were highly uniform, with dense sheets, arranged like a jigsaw puzzle.
Osada said, “The multilayer films fabricated by this technology exhibit excellent properties as functional thin films. They could be used in transparent, conductive films, dielectric films, photo catalytic films, and thermal shielding films.”
He summarizes, “ This technology is expected to become an important environmentally friendly Eco process because it enables film production on various substrates at room temperature, and in an aqueous solution process, without the need for vacuum film- forming equipment or expensive tools.”
Making nanosheets in less than one minute is an exciting advancement for the nano world!

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